Large-Scale Tank Site Winding Machine
Restricted by the transportability, tanks with a diameter of more than DN4000mm have become a difficult point between the ordering party and the contracting party. To meet the requirements of the ordering party, our company developed this set of large – scale site winding equipment. This set has a combined structure and can be assembled or disassembled. The set can be transported to the client’s site. It is to be assembled beside the foundation of the large tank according to the client’s requirements. Then the large tank can be fabricated.
Product Introduction
The Large-Scale Tank Site Winding Machine is specifically designed to address transportation challenges associated with FRP/GRP tanks exceeding DN4000mm in diameter. To meet customer requirements, our company has developed this advanced on-site filament winding system, enabling the efficient construction of large-diameter FRP/GRP tanks directly at the installation site.
This machine features a modular design, allowing for easy assembly and disassembly, making transportation to the client’s site convenient. Once delivered, the equipment is set up near the tank’s foundation, where the filament winding process is carried out, ensuring high precision and structural integrity.
With this on-site solution, the challenges of manufacturing and transporting oversized FRP/GRP tanks are effectively eliminated, providing customers with a cost-effective, efficient, and high-quality production alternative.
Product properties
| Large-Scale FRP Tank On-Site Filament Winding Machine | |
| Specification | FRP Tank of DN4000-10000mm, H≤12000mm |
| FRP Tank of DN11000-16000mm, H≤10000mm | |
| FRP Tank of DN17000-20000mm, H≤8000mm | |
| FRP Tank of DN21000-25000mm, H≤6000mm | |
| Product Height | 6000-15000mm |
| Winding Angle | ≥45°, ≤90° |
| Fiber-Drawing Speed | ≤110m/min |
| Mandrel Speed | 6.7rpm/min |
| Equipment Total Power | 55±5KW |
| Requirement of Instaliation Space | W=35000mm, L=35000mm |
Product Details
FW – 15000 Computer Control Horizontal Site Winding Machine The major properties of the equipment are as follows: 1. The maximum wound diameter: 15000mm 2. The maximum wound length: 12000mm 3. The range of diameter: DN4000 – DN15000mm 4. The maximum torque: 68350 N·m 5. The total power: 18.6 kw 6. The maximum width of roving sheet: 1680mm 7. The productivity: 550 kg/h
FW – 15000 Computer Control Horizontal Site Winding Machine
The major properties of the equipment are as follows:
- The maxi wound diameter: 15000mm
- The maxi wound length: 12000mm
- The range of diameter: DN4000 – DN15000mm
- The maxi torque: 68350 N·m
- The total power: 18.6 kw
- The maxi width of roving sheet: 1680mm
- The productivity: 550 kg/h
VFW-25000 Computer Control Vertical Site Winding Machine
VFW-25000 computer control vertical site winding machine is the most advanced winding machine(hereinafter called Winding Machine) with super large diameter developed by our company, absorbing the foreign advanced technique. It is controlled by computer, specially used for site winding of large caliber FRP tanks. This machine can produce FRP tanks with the diameter from 4m to 25m with the suitable mandrel. The control center of this machine is industrial computer made in Taiwan. Once input the parameters of winding product, the computer can finish the design of linearity of the tank automatically, and then control the compound movement of mandrel rotation and the shift of trolley, put the fiberglass immersed by resin on the inner liner fully in order. This winding machine is the combination of technique and science, such as mandrel rotation, shift of the trolley, and layout of winding roving are all precisely controlled by computer software. The FRP products wound by this machine are widely used in chemical industry, petroleum, and brewery and so on.
Parameters of the Winding Machine
- Winding diameter scope: 4m – 25m
- Max height for each section: 6m (Note. if it is more than 6m, it can be formed by many sections )
- Winding angle: 60° ~ 90°
- Max rotating speed of the mandrel: 4.6rpm
- Winding roving strands: 70*
- Productivity: 500Kg/h (Note: The productivity and the quantity of strand is based upon the quality of roving )
Components of the Winding Machine
- Components of the Winding Machine
- Rotating platform and vertical post driven by hydraulic system
- Hydraulic pump station
- Computer control system and power distribution box
- Resin supply system
- Roving framework and tension controller
- Resin immersing system
- Winding trolley
- Trolley transmission system
- Trolley lift guide track framework
- Mandrel support ring (one specification will be provided upon the requirement of the client)
- Resin pump and spraying gun
- Compressed air supply system (1.4m3, 7 bars)
Finishied Product
Company Profile
Hebei Aoliande Chemical Equipment Co.,Ltd. is a company specialized in production and sales of complete sets of chemical equipment, complete sets of fiberglass product production lines, and meantime manufacture composite material and SMC products. We have got the certificate of management system CE, ISO9001, ISO14001, ISO45001and SGS certificate. Our FRP production line and products have been sold to all over the world, including the United States, Canada, Australia, Brazil, Japan, Germany, Russia, India, Malaysia, Indonesia, Egypt and other countries, winning the support and trust of new and old customers.
EPC chemical equipment series: Mannheim process complete sets of potassium sulfate production equipment, sodium sulfate production equipment, complete sets of sulfuric acid equipment, complete sets of calcium chloride production equipment;
EPC complete sets of FRP product production line series: microcomputer controlled complete set of FRP pipes, FRP tank filament winding production line, complete set of FRP grating production line, complete set of FRP pultruded profile production line, SF/FF oil tank production line.
Fiberglass product series: high, medium and low pressure FRP pipe, FRP tank, FRP tower, Polymer concrete cells, SF/FF double-layer oil tanks, FRP cooling tower, FRP SMC/BMC molded products, FRP pultrusion profiles and other customized fiberglass products, FRP anti-corrosion project, etc.
Hebei Aoliande Chemical Equipment Co.,Ltd. not only have manufacture ability, but also has design ability of material, structure and products, our company can provide customers with technical advice, supply of goods and material, transportation, installation supervision etc service.
